Aromatherapy convection heating control system

ABSTRACT

Disclosed herein are aspects of portable vaporizers to deliver aliquots of heated air to material in a furnace. The furnace is multipurposed reducing heat loss, air leakage and delays in availability of air aliquots at the proper temperature for use. By dividing the furnace with an air permeable divider and placing material in the chamber a controller selectively providing electrical power to a heating element configured to heat air furnace. Upon application of suction to the fluid passage heated air passes through a divider which shapes the head of the heated plume before the aliquot of air reaches the material. A controller in signal communications with at least one temperature sensor controls the power flow to a heater to control the temperature produced by heating element(s).

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Continuation in part of U.S. patent application Ser. No. 15/930,265 filed May 12, 2020 entitled AROMATHERAPY CONVECTION HEATING CONTROL SYSTEM; which claimed the benefit of U.S. Provisional Patent Application No. 63/020,871 entitled PORTABLE CONVECTION AROMATHERAPY SYSTEM filed on May 6, 2020 This application also claims the benefit of U.S. Provisional Patent Application No. 63/255,203 entitled VAPORIZER SYSTEM AND METHOD filed Oct. 13, 2021, the disclosure of which is also incorporated by reference herein in its entirety as if fully set forth herein. This application also claims the benefit of U.S. Provisional Patent Application No. 63/276,975 entitled VAPORIZER SYSTEM AND METHOD filed Nov. 8, 2021, the disclosure of which is also incorporated by reference herein in its entirety as if fully set forth herein.

BACKGROUND OF THE DISCLOSURE Field of the Disclosure

The present disclosure relates generally to vaporizing oils from organic plant material without combustion by way of shaped aliquots of heated air in a unitary furnace and material chamber containing organic plant material.

Related Art

Vaporizer for plant-based materials and essential oils and exist. Vaporizers allow aroma therapy or inhalation. Vaporizers which allow inhalation from a fluid pathway whereby gas containing the vapor without combustion by products through a fluid pathway from source of vapor to exists. Herbs and botanicals have been known in the art to be vaporized or burned to release organic material in the form of inhalable material.

Lavender vaporizes at 260° F. Tobacco vaporizes between 257° F. to 302° F.; Green tea vaporizes between about 175° C. to 185° C.; Valerian vaporizes at about 235° C.; Chamomile used to aid in the relief of anxiety vaporizes at about 380° F.; Peppermint vaporizes at about 255° F. Peppermint is also known to ease symptoms of allergies and asthma, in addition to alleviating some of the side effects that come along with the common cold or a sinus infection. Cannabis has a range at which it can be heated to release different cannabinoids as vapor without burning the organic material. From below 200 F to about 420 F.

In the following description of examples of implementations, reference is made to the accompanying drawings that form a part hereof, and which show, by way of illustration, specific implementations of the present disclosure that may be utilized. Other implementations may be utilized, and structural changes may be made without departing from the scope of the present disclosure.

SUMMARY OF DISCLOSURE

Aspects of portable aromatherapy devices and methods to heat and/or deliver a predetermined aliquot of air at a predetermined temperature or temperature range to a material are disclosed. Aspects of portable aromatherapy devices and methods to heat and/or deliver a predetermined aliquot of air at a predetermined temperature or temperature range to a material and produce vapor from an essential oil are disclosed.

A unitary furnace and material chamber is configured to provide controlled aliquots of heated air to plant material and minimize or avoid combustion is disclosed and aspects related to temperature control. It will be appreciated that the overheating of plant-based material will cause combustion and release toxins and chemicals which are ameliorated via vaporizing the material to precisely control temperatures.

It is appreciated by those skilled in the art that some of the circuits, components, controllers, modules, and/or devices of the system disclosed in the present application are described as being in signal communication with each other, where signal communication refers to any type of communication and/or connection between the circuits, components, modules, and/or devices that allows a circuit, component, module, and/or device to pass and/or receive signals and/or information from another circuit, component, module, and/or device. The communication and/or connection may be along any signal path between the circuits, components, modules, and/or devices that allows signals and/or information to pass from one circuit, component, module, and/or device to another and includes wireless or wired signal paths. The signal paths may be physical such as, for example, conductive wires, electromagnetic wave guides, attached and/or electromagnetic or mechanically coupled terminals, semi-conductive or dielectric materials or devices, or other similar physical connections or couplings. Additionally, signal paths may be non-physical such as free-space (in the case of electromagnetic propagation) or information paths through digital components where communication information is passed from one circuit, component, module, and/or device to another in varying analog and/or digital formats without passing through a direct electromagnetic connection. These information paths may also include analog-to-digital conversions (“ADC”), digital-to-analog (“DAC”) conversions, data transformations such as, for example, fast Fourier transforms (“FFTs”), time-to-frequency conversations, frequency-to-time conversions, database mapping, signal processing steps, coding, modulations, demodulations, etc. The controller devices and smart devices disclosed herein operate with memory and processors whereby code is executed during processes to transform data, the computing devices run on a processor (such as, for example, controller or other processor that is not shown) which may include a central processing unit (“CPU”), digital signal processor (“DSP”), application specific integrated circuit (“ASIC”), field programmable gate array (“FPGA”), microprocessor, etc. Alternatively, portions DCA devices may also be or include hardware devices such as logic circuitry, a CPU, a DSP, ASIC, FPGA, etc. and may include hardware and software capable of receiving and sending information.

Aspects of some exemplary implementations of systems, device and methods associated with vaporization of plant materials disclosed herein include a portable aromatherapy vaporizing system with unitary furnace and material chamber with a power supply supplying power to a heating system visa vie a controller configured to heat air in the unitary furnace to a predetermined temperature and continue to heat said air during an inhalation which draws air external to the unitary furnace into the unitary furnace. The unitary furnace has an open top and bottom. Generally, the unitary furnace and material chamber have four regions (i) a material region “CR”, (ii) an upper region “UR”, (iii) a mid region “MR”, and a lower region “LR”. A material chamber is formed by dividing the unitary furnace with an air permeable divider between the material region and the upper furnace. The bottom of the unitary furnace is partially closed or sealed off the with a floor region. Within the lower and mid regions of the unitary furnace is one or more heating elements. With the main area generating heat in the mid region. In some instance a temperature sensor is place, mounted or fixed in close proximity to the floor within the unitary furnace. A controller in signal communication with at least the sensor, heating element, power supply and an on/off control is provided and at least a portion of the air used during vaporization of material enters the bottom of the unitary furnace from the air from the insulation zone “AIZ”.

Aspects of some exemplary implementations of systems, device and methods associated with vaporization of plant materials disclosed herein include a portable aromatherapy vaporizing system with unitary furnace and material chamber with a power supply supplying power to a heating system visa vie a controller configured to heat air in the unitary furnace to a predetermined temperature and continue to heat said air during an inhalation which draws air external to the unitary furnace into the unitary furnace. The unitary furnace and associated heating element, controller, power supply and the like are within a generally hollow body with an open top at least the heating system and power supply are within the body. The unitary furnace has an open top and bottom end. A cover which partially seals the open top of the body and the open top of the body and open top of the unitary furnace are coaxially aligned. The bottom of the unitary furnace is partially closed or sealed off the with a floor region. Within a mid-region of the unitary furnace is a heating elements. In some instance a temperature sensor is place, mounted or fixed in close proximity to the floor within the unitary furnace. A controller in signal communication with at least the sensor, heating element, power supply and an on/off control is provided. In some instances a cover with an inner annular wall and is configured to removably partially seal and fits over the open top of the body and the top of the unitary convection furnace and material chamber. In some instances a fluid passage through the cover has a first interface profile formed at the fluid passage and a user interface with a second interface profile is configured to fluidly connect to the cover.

At least one illumination communication means in signal communication with the controller is in some implementations and is configured to produce an illumination visible on the exterior of the body. To activate the vaporizing system an on/off control is in signal communication with the controller wherein pushing the on/off control initiates a heating cycle. In some instances a storage module interface catch is formed on the cover and, a storage container configured to reversibly mate with the interface catch by way of a storage module latch is included.

Aspects of some exemplary implementations of systems, device and methods associated with vaporization of plant materials to deliver aliquots of heated air to material in a unitary furnace, to material. A material region is formed by dividing a unitary furnace with an air permeable divider and placing material therein. The bottom of the unitary furnace is partially blocked, restricted or sealed with a floor configured to allow air to be drawn into the bottom of the unitary furnace. To withdraw vapor the top of the unitary furnace is partially closed or seal with a cover having a fluid passage in fluid communication with the unitary furnace. A controller selectively provides electrical power to a heating element within the unitary furnace configured to heat air in at least an upper region of the unitary furnace. By applying suction to the fluid passage heated air passes into the material and vaporizes organic oils in the material and said heating a volume of air inside a unitary furnace.

In some instances a temperature sensor in signal communication with the controller fixed in close proximity to the floor within the unitary furnace and, the controller controls the electrical power supplied to the heating element at least in part based on the temperature sensor input to the controller. In some instances a temperature sensor the controller selectively signals the user with LED (304) illumination passing through a lens. The signal to the user displays status of a state of the heating and vaporizing system.

The following description of examples of implementations, reference is made to the accompanying drawings that form a part hereof, and which show, by way of illustration, specific implementations of the present disclosure that may be utilized. Other implementations may be utilized, and structural changes may be made without departing from the scope of the present disclosure.

BRIEF DESCRIPTION OF THE FIGURES

The disclosure may be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views.

FIGS. 1A-1B illustrates aspects of main components of a convection vaporizer;

FIG. 2 illustrates a schematics of aspects of the control system of convection vaporizers;

FIGS. 3 and 4 illustrates convection vaporizers with unitary furnace and material chamber; and,

FIGS. 5A and 5B illustrates a partial view of aspects of convection vaporizers with unitary furnace and material chamber with attachable storage module.

FIG. 6A illustrates aspects of the outlet portion of a vapor dispenser and the heat buffer region with flow control plate.

FIGS. 6B-6D illustrates aspects of flow control plates;

FIGS. 7A and 7B illustrate a unitary furnace with and without the turbidity which the shaped flow control plates may be configured to add to the heated air.

FIG. 8A is a diagram which illustrates heat control within the unitary furnace using the floor temperature sensor as the master control for the heating protocol.

FIG. 8B is a diagram which illustrates heat control within the unitary furnace using the floor temperature sensor and a top temperature sensor as the master control for the heating protocol.

FIG. 9 is a diagram which illustrates aspects of the disclosed flow control in a desktop vaporizer.

All descriptions and callouts in the Figures and all content therein are hereby incorporated by this reference as if fully set forth herein.

All descriptions and callouts in the Figures and all content therein are hereby incorporated by this reference as if fully set forth herein.

FURTHER DETAILED DESCRIPTION

Disclosed herein are aspects, exemplary implementations Vaporizing plant material or extracts for inhalation of compounds therefrom is absent the by-products of combustion found in smoking (or combusting) plant material and is considered by many to be less harmful then combusting the same plant material.

Aspects of vaporizers, systems and methods of use involving utilizing temperature controlled heated air to release organic compounds from plant materials and extracts is disclosed. In some instances the furnace characteristics reduce power requirements for heating and/or reduce the parasitic heat losses.

In some instances the control system includes one or more of software, logic, sensors, LEDs, thermistors, thermocouples and controllers having hardware, memory and microprocessors to one or more of control, limit, warn about or prevent over heating of materials. In some instance the vaporizer includes Wi-Fi, Bluetooth or other wireless communication to a smart phone to allow an application on the smart phone to control heating parameters and/or monitor usage and performance. In some instance the vaporizer includes Wi-Fi, Bluetooth or other wireless communication to allow an application to control temperature settings.

The instant disclosure teaches aspects of vaporizers utilizing heated air flow (convection) via a unitary furnace to efficiently heat material (which includes one or more of concentrate, extract and plant material) in a chamber. The chamber is a portion of the unitary furnace. Testing demonstrated that the unitary furnace reduced at least one of heat losses to a separate material chamber, air leakage, start-up time for each use after the first use during a series of uses.

FIGS. 1A and 1B illustrates a vaporizer 10 forming a body 12 with an open top 14 which is at least partially hollow having a unitary convection furnace and material chamber 100 therein (with convection heating—not shown in this figure) the unitary convection furnace and material chamber should be a heat insulator such as alumina ceramic, zircon, quartz glass or titanium and it has an open top 102 and an open bottom 104. In some instance the wall of the furnace are an insulator such as alumina or other ceramic and about 2 to about 4 mm in thickness. If stainless steel is utilized the furnace wall is preferably less than 1 mm thick and more preferably less than 0.5 millimeters thick and most preferably less than 0.25 millimeters thick and a double walled vacuum insulated cylindrical. Suitable materials should have no harmful levels of outgassing at temperatures the furnace should be used. These materials include but are not limited to phenolic resins, aluminum, titanium, stainless steel, quartz glass, fused silica and ceramics. One or more air intake vents 16 are formed through the body and in fluid communication with the interior of the body. An on/off switch 200 is accessible on the exterior of the body and an illuminated communication means 300 such as a LED, laser, electroluminescent device is visible on the exterior of the body. In this chamber mates directly into the open top 402 of the furnace.

FIG. 1B illustrates an interior view of the vaporizer of FIG. 1A with a cutaway showing the unitary convection furnace and material chamber 100 configured with an air permeable divider 110 to divide the unitary convection furnace and material chamber and form the material holding region below the open top 102. A heating means 400 is positioned in the bottom portion of the unitary convection furnace and material chamber near the open bottom 104. A cover 50 partially seals and fits over the open top 14 of the body. The cover has a fluid passage 52 configure to allow vapor to be withdrawn. A floor 120 is positioned near the bottom end 104 of the unitary convection furnace and material chamber. A battery power supply 75 is placed within the body. At least one controller 210 is placed within the controller and is in signal communication with at least the on/off switch, the battery and the heating means. The controller (also see FIG. 2 ) may also be in signal communication with the illumination communication means. One or more temperature sensor 202 such as a thermistor or other thermocouple are shown in thermal communication at or near the unitary convection furnace and material chamber. The temperature sensor are configured to be in signal communication with the controller which is configured to process and receive sensor data.

Colored illumination via the illuminated communication means such as light emitting diodes (LEDs) are useful for communications. The illuminated communication provide a visual language output, controlled by the controller, wherein the one or more printed circuit boards (PCB) “board” having the microprocessor controller 210 will also have memory and other components to support signal communication, heating, temperature control and input/output to control functions of the device. PCBs and controllers are well known in the art. Pulse width modulation (PWM) power management, temperature sensor inputs, memory, clock, and Wi-Fi connect ability are a non-exclusive list of PCB “board” components and functions. The controller controls one or more of color, strobe, frequency, intensity and movement of the illumination provided. In the case of LEDs the controller can turn some LEDs off or change color or selectively turn a series of LEDs on or off to show movement of areas of light to convey state of the device. A non-limiting, example of how the communication means and/or LEDs provide a user visual information or cues regarding a state of the system of vaporization and heating include a steady illumination communicates the aliquot of air to be delivered to the material is at a predetermined temperature and ready for a user to inhale to use. Flashing communicates the system is heating up. Alternatively red, green or blue can each be given a definition and the display of such a color corresponds with the definition.

FIG. 2 shows aspects of main components of a control, electrical and heating systems of exemplary implementations of a vaporizer device. A printed circuit board(s) (PCB) 1002 is the substrate of the “Controller” it contains memory 1004, processors 1005 and other components such as sensor input, outputs, the circuit components to control convection heating element(s) 1010 and communications 1020 including pulse width modulation for heating and inputs form sensors 1030. The board is also electrically or wirelessly in signal communication with and/or connected to:

1. A power supply 1040 which may be battery, or the onboard battery may be exchanged for a plug-in variation to supply power from a remote battery supply, plug in the wall supply or other electrical power generator. If the battery is on board the device a PCB with control functions 1075 can manage recharge and is electrically connected to the battery supply to recharge. Optionally the Controller may be configured to manage the recharge.

2. At least one convection heating element 1010 therein.

3. One or more sensors 1030 to monitor, report and provide data to the controller's microprocessor “MP” to control temperature of the system via control of power supplied to the convection heating elements.

4. A main power on/off switches 1050.

5. On or more heating on/off switches 1055.

6. One or more inputs and outputs for data transfer 1060, and/or charging 1070.

7. The recharge PCB 1075 with circuitry to control charge to batteries. The recharge board function may optionally be controlled by the controller.

8. The communications 1020 via illumination is controlled by the controller and turns off and on one or more lighting means LM as well as may adjust color, intensity, and frequency.

9. An optional display 350 such as a liquid crystal one may be configured on the outside of the body to show information about the device to a user.

10. Manual input from a user may be input from switches 1084 also accessible on the outside of the device.

11. An application 1090 on a computing device or smart phone can be in wireless signal communication with the controller via Bluetooth, nearfield, Wi-Fi such as 802.11xx chip or other wireless protocol which communicates wirelessly to view, adjust, or monitor temperature, battery usage, other operation and report operation and usage of the device.

FIGS. 3-5B illustrate aspects of implementations of aromatherapy convection vaporizers 2000 and aspects of modular encasements 3000 attachable to said vaporizers. The heat exchange systems disclosed herein is configured to use the latent head residue from usage of the convection device to heat up, dehumidify and dry out a portion of the air before it is introduced into the furnace. Heated air 2002 in the air insulation zone (AIZ) of a vaporizer and thus heat up and dehumidify the incoming air before it reaches the unitary convection furnace and material chamber 100. Many organic plant materials react differently to water vapor and by pre-drying the inflowing air supply, water vapor is reduced which passes through the furnace into the material being vaporized thus decreasing the effect of water vapor on said material and vapor compounds arising therefrom. Preheating and drying air also reduces energy needed to heat the incoming air as disclosed.

In some instances convection vaporizer may include removable storage to ameliorate smell associated with vaporizing material including smell or odor of resins and oils which may coat portions of the material chamber and fluid pathway, by storing the chamber, parts of fluid pathway, to avoid loss of parts or disassociation and/or store items.

FIGS. 3-5B shows aspects of convection vaporizers with unitary furnace and material chambers. The body 2001 is generally hollow, the bottom of the body 2002 is formed at least partially open. Affixed within the body inset from the bottom 2002 is a bottom plate 18 which partially seals the body's bottom. Shown support on that plate in a main power on/off switch 5002 and one or more input outputs such as date line and recharge connection 5004, these are in signal communications with the controller. The recharge input may be in signal communications with a recharge controller (PCB) 1075 or the controller 210. In this implementation a heating on/off switch 5006 is affixed on the exterior of the body and is in signal communication with the Controller 210. A battery power supply 75 is placed within the body and is in electrical communication with the recharge connection 5004 and the controller 210 which includes the necessary circuitry such as a mosfet for switching the power from battery supply to heating element per the microprocessor “MP” and software thereon. An A cover 50 with inner annular wall 55 reversible and partially seals and fits over the open top 14 of the body and the top 102 of the unitary convection furnace and material chamber. A gasket 56 inside the cover can be added to improve the seal. The top 102 of the unitary convection furnace and material chamber is surrounded with an insulator 150 to both fix it in place and provide a surface to seal against the cover. A screen 58 may be added to reduce any vaporizing material “M” passing from the device into the fluid passage 52 or the user interface 2100 which mounts into the fluid passage 52. The body a bottom 17, shown as partially open. An end plate 18 is shown below the battery power supply 75 and closing off the bottom of the base 10.

The unitary furnace serves multiple purposes. In this instance it provides a boundary to pass both collect an aliquot of heated air and to delivery that aliquot to the material “M” in the at a predetermined temperature sufficient to vaporize essential oils therein. The unitary furnace also contains an air permeable screen 110 which supports the material “M” at a preselected distance from the convection heating element 410. Via the heating process the unitary furnace in this embodiment is preferably one of 97% alumina or above ceramic, 98% alumina, 99% alumina or above, and quartz glass which is not a perfect insulator and therefore has some heat pass through its walls from the interior and exterior walls of the furnace (107 and 109 respectively) which is a loss. A catch (108) may be formed in the inside wall (107) of the unitary furnace configured to mate with the air permeable divider.

Air in the proximate area 420 surrounding the exterior of the unitary furnace in the air insulation zone “AIZ” is heated during use from the lost heat from the unitary furnace and that heating reduces humidity and preheats air in that region thereby reducing the power requirements to heat air entering the furnace to a preselected temperature. Further, the unitary furnace contains four zones during operation. The upper furnace region “UR”, mid furnace region “MR” and lower furnace region “LR” (which may by referred to as region or regions) and material region “CR”. The lower region LR is below the resistance heater and is fluidly connected to the incoming air from outside the unitary furnace which passes along the pathway of arrow 112 through a vent 105 into the unitary furnace and may also include air passing through the floor 120 through floor vent 121 these are the only access for incoming air. The floor is also the location of a temperature sensor 202 in this implementation it is fixed on or near the floor, in some instances it is placed 1 mm above the floor, in some instance it is placed 1.5 mm or less above the floor, in some instance it is placed 2 mm or less above the floor. In some instance it is placed 2.5 mm or less above the floor. In some instance it is placed 3 mm or less above the floor. In some instance it is placed 3.5 mm or less above the floor. In some instance it is placed 4 mm or less above the floor. In some instance it is placed 5 mm or less above the floor. In some instance it is placed 5.5 mm or less above the floor. In some instance it is placed 6 mm or less above the floor. In some instance it is placed 6.5 mm or less above the floor. In some instance it is placed 7 mm or less above the floor. In some instance it is placed 7.5 mm or less above the floor. In some instance it is placed 8 mm or less above the floor. In some instance it is placed 8.5 mm or less above the floor. In some instance it is placed 9 mm or less above the floor. In some instance it is placed 9.5 mm or less above the floor. In some instance it is placed 10 mm or less above the floor. In some instance it is placed 10.5 mm or less above the floor. In some instance it is placed 11 mm or less above the floor. In some instance it is placed 11.5 mm or less above the floor. The mid region MR is in close proximity to the resistance heating element no more than 5 mm above and 5 mm below. The upper region UR is above the mid region and ends at the bottom of the air permeable divider 110. The material region CR is the area of the unitary furnace above the air permeable divider and below the top of the unitary furnace.

Testing has demonstrated that a temperature sensor 202 located near the floor is a control for vaporization to achieve optimal vaporization. Optimal being the maximum release of vapor from the material with the minimum combustion. The temperature sensor is in signal communication with the controller whereby the temperature may be dynamically adjusted via a microprocessor using PWM to maintain predetermined or selected temperatures. By locating the sensor at the lower region LR of the furnace the sensor and controller heat an aliquot of air in the tubular furnace. The aliquot volume is a predetermined amount and should be in a range from 50 ml (milliliters) to 200 ml of air. In some instances greater than one of 25 ml, 30 ml, 40 ml, 50 ml, 60 ml, 70 ml, 80 ml, 90 ml, 100 ml, 110 ml, 120 ml, 130 ml, 140 ml, 150 ml, 160 ml, 170 ml, 180 ml, 190 ml and 200 ml. Upon inhalation the temperature sensor will register change as soon as the heated aliquot volume moves upward in the furnace and cooler air from outside the furnace is drawn in to the bottom of the furnace through vents. The sensor and controller then increase the power and heating during inhalation for more responsive temperature control. Conversely an additional temperature sensor 202 near the air permeable divider remains at temperature until the last of the aliquot has been drawn in thus creating a second date point to use in fine tuning the heating profile which measures the rate of temperature change at two point.

In practice the method of operation uses the resistance to airflow provided by the air permeable screen and the material in the material region CR to limit upward flow in the absence of suction or negative pressure supplied by inhalation at the user interface 2100. The user interface may be a ridged tube or hose, or it may be a flexible member each with a fluid pathway and configured to be fluidly connected to the top of the furnace. Accordingly, an aliquot of air is heated in the upper region UR which will eventually fill the unitary furnace and extend to the lower region LR. When the air reaches the temperature sensor in its predetermined location at the floor a predetermine aliquot of air heated to a predetermine level is available for vaporization and at that point the illuminated communication means 300 communicates to the user to inhale. Alternatively, if the user does not inhale the sensor will supply that information to the controller. The controller is configured to reduce heating if the aliquot of air heated to a predetermined temperature is reached unless or until the temperature changes or the system is timed out or shuts off thereby reduce the heating thereby saving power and preventing overheating. Because the vaporization is by convection, providing a predetermined aliquot of heated air improves temperature control and can prevent combustion associated with conduction vaporization.

The device delivers aliquots of heated air to material “M” by enclosing a volume of air within the unitary furnace beneath the material region (CR) by dividing the unitary furnace with an air permeable divider and placing material “M”. By selectively heating the heating element via the controller and heating air in at least an upper region (UR) of the unitary furnace then applying suction to the fluid passage heated air passes into the material (“M”) and vaporizes organic oils in the material and said vaporized material is withdrawn from the fluid passage. The temperature sensor placed near the floor of the device provides data to the controller allowing for the controller to adjust the heating as described herein.

The logic includes a timing sequence wherein when a cycle of heating is initiated the cycle raises the air in the temperature via the convection heating element either until the sensor data measures the upper threshold or until a time limit expires. Testing shows that sufficient latent heat remains in the furnace and heating element to provide some vaporization of cannabis oils for 10 or more seconds after the heating element is no longer supplied power at the end of a cycle. The controller is configured to display an illumination signal via the illumination communication means during the period when the heating element is unpowered but the remaining heat in the furnace supplies heated air sufficient for some vaporization.

The convection heating element shown here as a resistance coil preferable formed of at least one of KANTHAL™, nichrome, stainless steel and titanium. In some instances ceramic heaters or high-temperature co-fired ceramics (HTCC) with metal element layered therein or thereon may be used in place of the coiled wire. Preferably the systems has a peak power of above 100 Watts, more preferably above 200 Watts. Most preferably the system peak power exceeds 250 Watts.

FIG. 4 shows aspects of convection vaporizers with unitary furnace and material chambers 2003. The body 2004 is generally hollow, the bottom of the body 2002 is formed at least partially open. Affixed within the body inset from the bottom 2002 is a bottom plate 18 which partially seals the body's bottom and is a support for a main power on/off switch 5002 and one or more input outputs such as date line and recharge connection 5004 and an on/off control configured as a switch or push button 5016 which starts a heating cycle for use. Each switch or input is in signal communications with the controller. The recharge input may be in signal communications with a recharge controller (PCB) 1075 or the controller 210. In this implementation a heating on/off switch 5006 is affixed on the exterior of the body and is in signal communication with the Controller 210. A battery power supply 75 is placed within the body and is in electrical communication with the recharge connection 5004 and the controller 210 which includes the necessary circuitry such as a mosfet for switching the power from battery supply to heating element per the microprocessor “MP” and software thereon.

In this exemplary the illumination communication means is a lens 301 and which encircles at least ½ of the body and a series of LED (304) directed at the ring whereby the LEDs provide illumination to the lens and the lens is configured to diffuses and/or displays the illumination. The LEDS being in signal communication with the controller and controlled thereby.

A cover (50′) is configured with an inner annular wall (55) and is configured to removably partially seal and fits over the open top 14 of the body and the top 102 of the unitary convection furnace and material chamber. A gasket 56 inside the cover can be added to improve the seal. The top 102 of the unitary convection furnace and material chamber is surrounded with an insulator 150 to both fix it in place and provide a surface to seal against the annular wall and top of the cover. A screen 58 may be added to reduce any vaporizing material “M” passing from the device into the fluid passage 52′ having a first interface profile 53 that mates reversibly with the second interface profile 2104 having a fluid pass through 2105 which fluidly connects to the user interface 2100′. A closure 2200 to seal off the fluid passage 52′ has a second interface profile 2104 to mates with the first interface profile 53 an optional finger grab 2202 may be added for easy of placement and removal.

FIGS. 5A and 5B shows a partial view of aspects of convection vaporizers with unitary furnace and material chamber. The body 2004 is generally hollow, the bottom of the body is formed at least partially open. The electrical and thermal components shown in FIGS. 3 and 4 are not shown in these figures for the sake of brevity. Rather, focus in these figures is on the beneath the unitary furnace and material chamber vent 106 formed by one or more gaskets 131 which raise the bottom 104 of above the floor and the nesting cap structure. In this exemplary the illumination communication means is a ring lens 301 and which encircles at least ½ of the body and a series of LEDs 304 directed at the ring. The LEDs being in signal communication with the controller and controlled thereby.

A cover 50″ with inner annular wall 55 reversibly and partially seals and fits over the open top 14 of the body and the top of the unitary convection furnace and material chamber. A gasket inside the cover can be added to improve the seal. The top of the unitary convection furnace and material chamber is surrounded with an insulator to both fix it in place and provide a surface to seal against the cover. A screen 58 may be added to reduce any vaporizing material “M” passing from the device into the fluid passage 52′ having a first interface profile 53 that mates reversibly with the second interface profile having a fluid passage which fluidly connects to the user interface. (shown in FIG. 4 ). The fluid passage may be referred to as a top fluid passage or top fluid passageway. At the top surface of the cover 50″ is a storage module interface catch 6002. A storage container 6100 is configured to reversibly mate with the interface catch. The container 6100 which has a generally hollow interior 6200 an open bottom 6101 and a sealed top 6102. A storage module latch 6105 is shown on the open bottom of the storage module. In some instances the latch and catch is a friction fit, in other instances a threaded interface or magnetic latch may be used.

The storage module may be partially closed near the latch with flexible flaps 6300. The flexible flaps prevent or limit items in the storage module from falling out if the storage module is removed. It is envisioned that a user may store a flexible user interface 2100′ coiled inside the storage module to limit disassociation of parts from the system and reduce odor associated with the user interface from the essential oils.

Those of ordinary skill in the art will recognize that there are a plethora of latch and catch combinations to reversibly connect the accessory module to the body and that a mere design alteration would be within the scope of this disclosure.

FIG. 6A illustrates aspects of vapor dispenser closing systems 9200 configured to cooperate with a top closure 9101. The vapor/odor blocking closure tab 9300 or the inhalation member 9400 may be attached. The other member may be stored in an accessory module. A fluid connection 9108 is provided through the top wall 9102 of the top closure and to the top portion cavity 9210. The connection is configured to cooperate with a closure tab 9300 or an inhalation member 9400. The inhalation member has a body 9401, a proximal end 9402, distal end 9403 and a pathway 9410 therethrough for the passage of vapor and to fluidly connect with the modified top portion cavity 9210. The distal end has an interface 9422 configured to reversibly mate with the fluid connection 9108. The top closure fluid connection Ma1 is configured to cooperate with the inhalation member fluid connection Ma2 to form a temporary seal. The interface may be molded or formed as part of the inhalation member or it may be affixed thereto. The interface may be friction fit, threaded or a latch and catch. Closure tab 9300 also is configured to mate with the top closure fluid connection and is vapor blocking it mates via the closure tab interface Ma3 configured to reversibly mate with the fluid connection 9108. The closure tab has a closure tab body 9315 configured to be twisted or pulled on by fingers, and a seals sufficiently to substantially block odor from escaping the device via the top closure. During inhalation a pathway of air travels from the gasket additional vents 117A; or, the air may flow directly into the furnace through the furnace vents 117B The air is heated and then proceeds through top portion cavity 9210 into the fluid pathway 9410 within the inhalation member. The top portion cavity may have an insert forming a layer or be coated with a material such as nylon, PTFE and PEEK. The tubular unitary furnace 100′ configured with an upper region “UR” and a lower region “LR”. The upper section includes the material chamber portion and the lower chamber portion surrounds the heating element 405.

FIGS. 6A-6C show some components of the convection vaporizer system include an external body 6002 which forms the base of the vaporizer that is substantially hollow, the body has a top region 103′, with a top opening which provides a fluid connection from the exterior of the vessel through to the interior of the body 6002. Inside the body is a unitary furnace 100′ having an upper furnace region “UR” and a lower furnace region “LR” and a material chamber 400″ formed in a portion of the upper furnace via a catch 9500 formed on the inside wall 429′ whereby an air permeable screen 9501 is captured to divide the unitary tube to form the material chamber in an air permeable fashion. A heat buffer region (HBR) is formed near a portion of the top of the lower furnace beneath the screen 9501 and above an air permeable flow control divider (also referred to as a plate) 9900 which is air permeable. A flow control divider catch 9502 is formed in the unitary furnace to position and affix the air permeable fluid shaping divider which may be configured to sculpt, disperse, direct and disorder the heated air flow (during inhalation).

FIG. 6B illustrates a flow control plate 9901A the body 9903 of the flow control plate is configured of a thin conductive material having low thermal mass and a series of flow elongated shaping vents 9904 which may be any shape and the illustration of generally straight is not a limitation. There are also smaller flow shaping vents 9904′ and the example of one circular opening is not a limitation as to placement, number of vents or shape of said vent(s). The vents are fluidly connect to the lower furnace region (LR) and the HBR. The arrows depicted the directing or sculpting of air via the flow vents 9904′ and 9904. By creating cross flows of heated air the volume of air is can be shaped for increased turbidity and chaotic motion to improve distribution of a heated plume of air arising from the heating element 405 to spread the heated air more evenly over a larger cross-section of the HBR in the furnace and evenly heat the material.

FIG. 6C illustrates a flow control plate 9901B the body 9903 of the plate is configured of a thin conductive material having low thermal mass and a series of flow shaping vents 9904 and elongated flow vents 9904. FIG. 6D illustrates a side view of a portion of the plate in FIG. 6C at region “A”. The flow shaping vents, as described herein, are configured with a louvre 9905 which directs the air flow passing through an elongated flow shaping vent in the plate. The arrows depicted the directing or sculpting of air via the flow shaping elongated vents 9904 and the louvre 9905. The flow is directed into two half spirals which interact with two straight air flows 9904′. This creates a vortex, but the vortex is impacted or in part disrupted by the straight flows. Those of ordinary skill in the art will recognize that the vortex or spiral flow may also be uninterrupted. The flows of heated air the volume of air is configured for specific delivery requirements of heated air plumes air arising from the heating element 405. Said air plume or plumes are shaped for dispersion, shaping may include adding turbidity, diffusion or distribution to at least one of more evenly heat the material in the chamber and avoid hot spot caused by an unshaped plume of heated air.

FIGS. 7A and 7B illustrate a unitary furnace 100′ with and without the turbidity and shaping the flow control plate 9901A is configured to add to the heated air. Within the unitary furnace. In operation the heating element 405 when engaged produces heated which will rise in a plume 9950 which rises upward. The plume has a head region 9952 which rises faster in the center. Our testing identified that a central hot spot 9955 is caused by the unimpeded head of the plume 9952 when it transfers heat to the material “M” causing excess heat to be direct at a central region 9960 of the material. The uneven heat at the material may cause uneven vaporization or even singeing extreme cases. Current solutions include reducing the overall temperature of the heated air and the rate of heating to moderate the overheating which in turn may prevents fully vaporizing all the essential oils, cannabinoids and terpenes. When flow control plate 9901A is included to separate the heater from the air permeable screen 9501 forming a heat buffer region (HBR), the unimpeded head of the plume becomes a shaped plume head 9953 whereby the heated air at the head of the plume is shaped, the shaped plume head illustrates the turbidity and chaotic motion imparted to heated air via the system and method and the shaped heated air flowing upward through the material “M” during an inhalation thus creating a more even heating region 9962 in the material “M” which at least one of spreads the heating across the material, allows for higher temperature heated air to be provided, and reduces hot spots.

The sculpting of the heated air flow may be used to limit the volume of air flow direct at a particular portion of the screen to avoid the head of the plume moving up the furnace from overheating or unevenly heating the material. Additionally, and optionally one or more temperature sensor 90 may be placed above the flow control plate, below the flow control plate, or in thermal contact with the flow control plate (see generally FIG. 6A).

Sensor(s) 1030 measure the temperature and the controller is configured to calculate the rate of change of temperature at one or more sensors. In some instances using the temperature measurements of sensors 1020 sample and provide data to the PCB 1002 to control temperature of the system via adjusting duty cycle of the PWM, rate of heating or temperature. The flow control means is a plate positioned between the material chamber and the heater. The controller is configured to analyze the measurement of the air temperature near the floor and one of the air temperature near the flow control means. The flow control means when constructed of a conductive material will heat up via the heated air produced in the furnace. During a rapid inhalation the heater may be in a high duty cycle and produce a large volume of heated air based on the measurement of the air temperature near the floor of the unitary furnace. By comparing that floor temperature sensor measurement with the measurement at or near the flow control means the controller determines if the duty cycle is too high and can reduce that duty cycle to consistently deliver heated air at the selected temperature to the flow control means and the material chamber and therefore ameliorate combustion or overheating.

FIG. 8A is a simplified heating control protocol wherein the temperature is measured by a sensor positioned below at least a portion of the heater and further from the material “M”. The controller sets a high duty cycle until the floor target temperature (FTT) is reached or exceeded and then the duty cycle is diminished until the measurement at the floor sensor is below the FTT. However, in this scenario if a continuous high vacuum inhalation occurs the FTT may measure too low because the floor sensor is bathed in a fluid of incoming cooler air during inhalation. Hence the actual temperature at the top of the furnace (ATTF) just below the material “M” actual may be far in excess of a desired temperature when the duty cycle is increased.

FIG. 8B illustrates an additional heating process in which one or more top sensor(s) located at one or more of adjacent to the flow control plate 9901A are measured and those measurements are used to reduce duty cycle if a predetermined top target temperature (TTT) is exceeded. In this diagram it is shown that the ATTF is brought down when reducing duty cycle if one of the FTT or TTT is exceeded. This heating method reduces overheating and reduces the negative effect such as combustion and singing of the material due to such overheating.

FIG. 9 illustrates flow control and heat management in a desktop vaporizer. A generally hollow body 12 has an open top 14 configured to reversibly mate with a cover 50 that partially seals the open top. The cover 50 has a fluid passage 52 configure to allow vapor to be withdrawn. Within the body is a power controller 210, a power connect 212 whereby electricity from a wall socket passes through a connection line 214 and is used by the device to power at least the controller and heater and fan when in use. Vapor is produced by way of an aliquot of heated air heated by a heating element 405 which passing through a generally hollow furnace 60 with an open top and bottom. The bottom of the furnace is configured to receive air flow through vents 63 in a floor 62 whereby the air to be heated enters the furnace below the heating element and then may pass up the furnace to be withdrawn from the fluid passage 52. A gasket or seal 70 connect the furnace's open top with a containment 65. The containment is a fluid connection between the cover and the furnace and it holds material “M” for vaporization. The material is position above an air permeable screen 9501. A permeable flow control divider (also referred to as a plate) 9900 which may also by a flow control plate 9901A and 9901B is position between the air permeable screen 9900 and the heating element. In operation the heated air plume rises within the furnace and is shaped via the flow control divider or plate to reduce hot spots and spread out or diffuse the head 9952. Vapor is removed either by way of inhalation or suction through an inhalation member 9400 or via a fan 80 which is fluidly connected to the vents 63 and pressurizes air flow to fill a container such as a removable bag 9602 which mates with fluid passage 52.

While the method and agent have been described in terms of what are presently considered to be the most practical implementations and aspects thereof, it is to be understood that the disclosure need not be limited to the disclosed implementations, aspects or order and/or sequence of combination of aspects. It is intended to cover various modifications and similar arrangements included within the spirit and scope of the claims, the scope of which should be accorded the broadest interpretation so as to encompass all such modifications and similar structures. The present disclosure includes any and all implementations of the following claims.

It should also be understood that a variety of changes may be made without departing from the essence of the disclosure. Such changes are also implicitly included in the description. They still fall within the scope of this disclosure. It should be understood that this disclosure is intended to yield a patent covering numerous aspects both independently and as an overall system and in both method and apparatus modes.

Further, each of the various elements of the disclosure and claims may also be achieved in a variety of manners. This disclosure should be understood to encompass each such variation, be it a variation of an implementation of any apparatus implementation, a method or process implementation, or even merely a variation of any element of these.

Particularly, it should be understood that as the disclosure relates to elements of the implementation, the words for each element may be expressed by equivalent apparatus terms or method terms—even if only the function or result is the same.

Such equivalent, broader, or even more generic terms should be considered to be encompassed in the description of each element or action. Such terms can be substituted where desired to make explicit the implicitly broad coverage to which this disclosure is entitled.

It should be understood that all actions may be expressed as a means for taking that action or as an element which causes that action.

Similarly, each physical element disclosed should be understood to encompass a disclosure of the action which that physical element facilitates.

To the extent that insubstantial substitutes are made, to the extent that the applicant did not in fact draft any claim so as to literally encompass any particular embodiment, and to the extent otherwise applicable, the applicant should not be understood to have in any way intended to or actually relinquished such coverage as the applicant simply may not have been able to anticipate all eventualities; one skilled in the art, should not be reasonably expected to have drafted a claim that would have literally encompassed such alternatives.

Further, the use of the transitional phrase “comprising” is used to maintain the “open-end” claims herein, according to traditional claim interpretation. Thus, unless the context requires otherwise, it should be understood that the term “compromise” or variations such as “comprises” or “comprising”, are intended to imply the inclusion of a stated element or step or group of elements or steps but not the exclusion of any other element or step or group of elements or steps. Such terms should be interpreted in their most expansive forms so as to afford the applicant the broadest coverage legally permissible. All callouts associated with figures are hereby incorporated by this reference.

Since certain changes may be made in the above system, method, process and or apparatus without departing from the scope of the disclosure herein involved, it is intended that all matter contained in the above description, as shown in the accompanying drawing, shall be interpreted in an illustrative, and not a limiting sense.

It will be understood that various aspects or details of the disclosures may be changed combined, or removed without departing from the scope of the invention. It is not exhaustive and does not limit the claimed inventions to the precise form disclosed. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitation. Modifications and variations are possible in light of the above description or may be acquired from practicing the invention. The claims and their equivalents define the scope of the invention. 

1. A portable aromatherapy vaporizing system with unitary furnace and material chamber comprising: a power supply; a heating system comprising; a unitary furnace with an open bottom, open top upper and inside wall; the unitary furnace is further configured with an upper furnace region and a lower furnace region; a material chamber formed in the upper furnace portion by dividing a portion of the unitary furnace with an air permeable screen; a heating element inside the lower furnace; a flow control means configured in the unitary furnace between the air permeable screen and the heating element forming a heat buffer region (HBR); at least one temperature sensor; a controller in signal communication with the at least one temperature sensor, heating system, power supply; a floor configured to at least partially seal off the open bottom providing a fluid connection for air to enter the open bottom of the unitary furnace; a fluid connection from the open top of the unitary furnace to an inhalation member; and, wherein the flow control means is configured to add at least one of chaotic motion or turbidity to air passing therethrough and at least one of spread heating across a larger cross section of the HBR and/or material, allows for higher temperature heated air to be provided, and reduces hot spots.
 2. The system of claim 1 further comprising: a generally hollow body with an open top; and, the heating system and power supply are within the body.
 3. The system of claim 2 wherein the vapor dispensing closing system is configured to reversibly mate with an open top opening of the body and forms an airtight seal therewith and a fluid pathway to the unitary furnace therewith.
 4. The system of claim 2 wherein a single temperature sensor is located inside the lower furnace near the floor.
 5. The system of claim 2 wherein a temperature sensor is located inside the lower furnace near the floor and a temperature sensor is located below the flow control means.
 6. The system of claim 2 wherein a temperature sensor is located inside the lower furnace near the floor and a temperature sensor is located in the HBR.
 7. The system of claim 2 wherein a temperature sensor is located inside the lower furnace near the floor and a temperature sensor is in thermal contact with the flow control means.
 8. The system of claim 3 the flow control means further comprising a body having one or more vents configured to fluidly connect the lower furnace region with the HBR.
 9. The system of claim 8 wherein the one or more vents are one of flow shaping vents and straight vents.
 10. The system of claim 9 wherein flow shaping vents are configured with a louvre to steer or direct heated air flow passing through the plate.
 11. A method to control vaporization, the method comprising: dividing a unitary furnace having an open top and an open bottom with an air permeable screen between a lower furnace region and an upper furnace region forming a material section in the upper furnace region below the open top; placing a heater in the lower furnace section; placing an air permeable flow control divider between the air permeable screen and the heater; monitoring the temperature near the heater with one or more temperature sensors in signal communication with a controller; connecting a power supply in signal communication with the controller and whereby the power supply is controllably connected to the heater; when moving an aliquot heated air through the bottom of the unitary furnace and out of the open top the controller is configured to receive input from the one more temperature sensors and control the amount of power supplied to the heater to a selected temperature as measured by the one or more temperature sensors.
 12. The method of claim 11, the method further comprising: temporarily sealing a portion of the top of the upper furnace with a vapor dispensing closing system; affixing an inhalation member to the vapor dispensing closing system forming an extended fluid pathway from the open top of the unitary furnace through the inhalation member.
 13. The method of claim 12 the method further comprising forming a heat buffering region in the upper furnace region.
 14. The method of claim 13, the method further comprising placing a second temperature sensor in signal communication with the controller in thermal contact with the heat buffering region.
 15. The method of claim 12 the method further comprising placing a third temperature sensor in signal communication with the controller in thermal contact with the air permeable flow control divider.
 16. The method of claim 11 wherein the air permeable flow control divider, has one or more vents configured to fluidly connect the lower furnace region to the upper furnace region.
 17. The method of claim 16 the wherein the one or more vents are one of flow shaping vents and straight vents.
 18. The method of claim 17 the method further comprising: placing material in the unitary furnace; and wherein during use the air permeable flow control divider shapes the heated air flow passing through and reduces the head region of the plume of heated air as it passes through the flow control divider.
 19. The method of claim 18 wherein hot spots in the material are reduced. 